How To Make A Induction Furnace ?

Induction furnace is a smelting equipment whose demand has increased significantly in recent years. Many people wonder how to make a induction furnace. Today HANI takes you to understand.


Features

The induction furnace is an electric furnace that uses the induction current generated by the induction coil to heat the material, and produces an induction electrothermal effect to heat or melt the material.

The main components of an induction furnace include an inductor, a furnace body, a power supply, a capacitor, and a control system.

Under the action of the alternating electromagnetic field in the induction furnace, eddy currents are generated inside the material to achieve the effect of heating or melting. Under the stirring effect of this alternating magnetic field, the composition and temperature of the material in the furnace are relatively uniform, the forging heating temperature can reach 1250°C, and the melting temperature can reach 1650°C.


In addition to heating or smelting in the atmosphere, the induction furnace can also be heated or smelted in vacuum and argon, neon and other protective atmospheres to meet special quality requirements.

Induction furnaces have outstanding advantages in diathermy or melting soft magnetic alloys, high-resistance alloys, platinum group alloys, heat-resistant, corrosion-resistant, wear-resistant alloys and pure metals.

If the metal material is heated, it's placed in a crucible made of refractory material. If heating non-metallic materials, place the material in a graphite crucible.

When the frequency of alternating current is increased, the frequency of the induced current is correspondingly increased, and the heat generated increases. The induction electric furnace heats quickly, the temperature is high, the operation and control are convenient, the material is less polluted during the heating process, and the product quality can be guaranteed. It is mainly used for smelting special high-temperature materials, and can also be used as heating and control equipment for growing single crystals from melts.


Melting furnaces are divided into core induction furnaces and coreless induction furnaces.

Usually divided into induction heating furnace & melting furnace.

1) The cored induction furnace has an iron core passing through the inductor, and is powered by a power frequency power supply. It is mainly used for smelting and heat preservation of various cast iron, brass, bronze, zinc and other metals. The electric efficiency is over 90%. Furnace charge, low smelting cost, the maximum furnace capacity is 270 tons.

2) Coreless induction furnaces have no iron core passing through the inductor, and are divided into power frequency induction furnaces, triple frequency induction furnaces, intermediate frequency induction furnace for generator sets, thyristor intermediate frequency induction furnaces, and high frequency induction furnaces.

Induction Furnace, Melting Furnace

How to Make A Induction Furnace

Induction Furnace Synthesis Material: 

Copper Ingot*7 + Electric Furnace + Basic Machine Shell = Induction Furnace


Induction Furnace Synthesis

1. Copper ingot

Smelt copper ore in a furnace to obtain copper ingots.

2. Electric furnace

Use a circuit board, redstone, and an iron furnace to create an electric furnace.

3. Advanced Machine Shell

Use high-grade alloys, basic machine shells, carbon plates, etc. to make advanced machine shells.

4. Induction furnace

Create an induction furnace with advanced mechanical shells, copper ingots, and electric furnaces.


Although the above synthesis seems simple, in fact, how to make a induction furnace requires a lot of frame design, circuit design and so on according to specific requirements. For each detail, we may explain it in detail later. Stay tuned.

But no matter what kind of induction furnace, we will issue corresponding design drawings, plans, etc. according to the specific requirements of customers, so as to provide customers with a satisfactory product project.

Any questions or needs about the product, please feel free to contact us.


E-mail: saleswn@hanrm.com / inquiry66@hanmetallurgy.com (Daisy Zhai)

Tel / Whatsapp / Wechat: 0086 17791213533

Xi'an Hani Tech Co.,Ltd.


Comments