Induction Melting Furnace Manufacturers In India

India, Iran, Uzbekistan, etc. are all countries with high demand for melting furnaces, and induction melting furnace manufacturers in india are even more in demand by steel mills. So what is an induction melting furnace and what are its features, let Xi'an Hani take you to know more.

Induction melting furnace is a kind of melting equipment, which is composed of intermediate frequency power supply, capacitor cabinet, furnace body, mechanical tilting device and so on. The principle is to use the induction electrothermal effect to complete the smelting of metals.

The power supply is generally divided into three types: high frequency (above 10 kHz), intermediate frequency (50 Hz ~ 10 kHz) and power frequency (50 or 60 Hz).

According to the size and capacity of the furnace material and the frequency of the power supply, induction furnaces are divided into two categories: cored (mainly closed tank type) and coreless (crucible type).

The circuit of an induction furnace is very similar to a transformer. The primary coil is an induction coil. There is an iron core in the coil of a cored induction furnace to reduce magnetic flux leakage and improve power factor. The AC magnetic field generated by the coil induces an electromotive force in the charge, generating Joule heat.

The core furnace is characterized by high electric heating efficiency and high power factor, but when it starts to work, there must be a melt in the furnace, and its melting temperature is also low. It is suitable for continuous melting and heat preservation of a single variety such as non-ferrous metals and cast iron.

The coreless furnace is characterized by high melting temperature and easy to change varieties. The disadvantage is that the electric heating efficiency is low. It is mainly used for smelting and heat preservation of special steel, nickel-based alloys, cast iron, and non-ferrous metals.

Composition

Intermediate frequency power supply, capacitor cabinet, furnace body, mechanical tilting device (or hydraulic tilting device), water distributor, crucible mold (or graphite crucible, iron crucible), water cooling cables, connecting copper bars.

Development History & Characteristics

As an induction melting furnace manufacturers supplier in India, HANI has provided professional equipment to customers in many countries. Our experience is as extensive as our melting plants have been in cast iron melting and twin melting for decades.

Over the years, induction melting furnaces have made remarkable progress in power structure, frequency conversion technology, integrated control, circulation cooling technology and many other aspects. More and more manufacturers adopt induction melting furnace and heat preservation.

Induction Furnace Melting Features:

1) The capacity of a single induction furnace for smelting can reach nearly 100 tons, which can meet the needs of large-scale production. However, the expansion of installed power capacity is often an insurmountable obstacle for many enterprises. Therefore, induction furnaces are more suitable for small and medium-scale production;

2) The induction furnace can melt various grades of steel and non-ferrous metals commonly used. As far as the production of iron castings is concerned, the adaptability of induction furnaces to products is better than cupola furnaces. Induction furnaces can melt a variety of high-alloy cast irons, such as high-chromium cast iron;

3) The induction furnace is intermittent smelting, and the molten iron equal to the capacity of the furnace is provided at intervals. For the production mode of the stage work system, the induction furnace is more suitable;

4) Impact on the environment: the dust of the induction melting furnace is oxide fine particles; strong electromagnetic pollution; the pollution is all in the plant; the induction furnace uses electricity as energy, and the power consumption per ton of molten iron is about 160MJ (600kWh).

Use

Industrial Furnaces for Cast Iron/Cast Steel

Medium frequency induction furnace

Vacuum induction furnace

Induction heating pressurized pouring furnace, etc.

Industrial Furnaces/Equipment For Copper & Copper-based Alloys

Core induction furnace

Vacuum induction furnace

Medium frequency coreless induction furnace

Alloy furnace

Furnace For Zinc

Medium frequency coreless induction furnace

Vacuum induction furnace

Whether it's an induction melting furnace manufacturers in India or needs in other countries, Xi'an Hani is striving to provide professional and efficient industrial equipment to every user. It can also provide one-stop engineering services such as "turnkey projects".

Welcome to continue to follow us, we will continue to share more information about metal smelting equipment. If you have any questions or needs about melting furnaces, intermediate frequency electric furnaces, EAE, LF, SAF, industrial furnaces, etc., please feel free to contact us.

E-mail: saleswn@hanrm.com / inquiry66@hanmetallurgy.com

Xi'an Hani Tech Co., Ltd.