Electromagnetic Induction Heater For Bolts

induction melting furnace

The electromagnetic induction heater for bolts is a kind of heating furnace. This eddy current also has some properties of intermediate frequency current, that is, the free electrons of the metal itself flow in the metal body with resistance to generate heat.

For example, if a metal cylinder is placed in an induction coil with an alternating intermediate frequency current, the metal cylinder is not in direct contact with the induction coil, and the temperature of the energized coil itself is already very low, but the surface of the cylinder is heated to red, or even melted. , and this speed of redness and melting can be realized only by adjusting the frequency and the strength of the current. If the cylinder is placed in the center of the coil, the temperature around the cylinder will be the same, and the heating and melting of the cylinder will not produce harmful gases or pollute the environment with strong light.


Features

Electromagnetic induction heater for bolts series melting furnace features

(1) High melting efficiency, good power saving effect, compact structure and strong overload capacity

(2) The temperature around the furnace is low, there is less smoke and dust, and the working environment is good.

(3) The operation process is simple and the smelting operation is reliable.

(4) The metal composition is uniform.

(5) The melting temperature rises quickly, the furnace temperature is easy to control, and the production efficiency is high.

(6) The utilization rate of the furnace is high, and it is convenient to replace the variety.

(7) The long arc-shaped yoke shields magnetic flux leakage and reduces external reluctance. There is magnetic flux leakage at both ends of the shielded coil. The cross-section of the yoke is arc-shaped. Got better support. The unique positive and negative rotation coils greatly improve the efficiency of the system.


Induction heating furnace series diathermy furnace features

Fast heating speed, high production efficiency, less oxidation and decarburization, saving material and forging die costs. There is no need to worry about the waste of billets heated by coal furnaces caused by power outages or equipment failures.

Due to the fast heating rate of this heating method, there is very little oxidation. Compared with coal-fired furnaces, at least 20-50 kg of steel raw materials are saved per ton of forgings, and the material utilization rate can reach 95%. Because this heating method heats evenly and the temperature difference between the core and the surface is extremely small, the life of the forging die is greatly increased in forging, and the surface roughness of the forging is also less than 50um.

The working environment is superior, improving the working environment of workers and the image of the company, no pollution, and low energy consumption.

Compared with the coal furnace, the induction heating furnace will no longer be baked and smoked by the coal furnace under the scorching sun, and can meet the requirements of the environmental protection department. At the same time, it can establish the company's external image and the future development trend of the forging industry. .

Induction heating is the most energy-saving heating method in the electric heating furnace. The power consumption of ton forgings heated from room temperature to 1100 ° C is less than 360 degrees.

The electromagnetic induction heater for bolts has the advantages of small size, light weight, high efficiency, excellent thermal processing quality and favorable environment. It is rapidly eliminating coal-fired furnaces, gas furnaces, oil furnaces and ordinary resistance furnaces. It is a new generation of metal heating equipment.


Conditions of Use

The altitude does not exceed 3000m;

The ambient temperature is within the range of 3-40°C (anti-freezing measures are required for areas below 0°C);

The monthly average value of the maximum relative humidity in the area of use is not more than 90%;

There is no conductive dust, explosive gas and corrosive gas that can seriously damage metal and insulation around.


Whether it is an electromagnetic induction heater for bolts or any melting furnace, welcome to contact us.

Xi'an Hani is a professional industrial electric furnace manufacturer and powerful factory mainly producing melting furnaces. 

After years of development, it has become a professional manufacturer of induction melting furnaces, intermediate frequency electric furnaces, EAF, LF, SAF, IF and other smelting equipment. Also can provide users with one-stop engineering outsourcing services such as "turnkey projects".

Welcome to continue to follow us, we will continue to share more information about metal smelting equipment.


Xi'an Hani Tech Co., Ltd.

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